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Equipment Range

Industrial oxyhydrogen generators.

Three continuous-duty frames — 20 kW to 70 kW, 6,000 to 20,000 L/h — generating oxyhydrogen on demand and injecting it into the combustion air stream of an existing boiler, furnace or kiln. No fuel switching, no stored gas, no burner replacement.

Industrial oxyhydrogen generator cabinets
The Range

Three frames, one engineering basis.

Glasshouse Boiler Oxyhydrogen Generator — industrial oxyhydrogen generator

Glasshouse Boiler Oxyhydrogen Generator

20 kW · 6,000 L/h · 300 L/h per kW

A 20 kW cabinet oxyhydrogen generator producing 6,000 L/h for combustion enhancement in small-to-medium boilers, furnaces and kilns. The highest power-efficiency rating in the range.

Specification →
Process Boiler Oxyhydrogen Generator — industrial oxyhydrogen generator

Process Boiler Oxyhydrogen Generator

35 kW · 10,000 L/h · 285.7 L/h per kW

A 35 kW skid-mounted oxyhydrogen generator producing 10,000 L/h for medium industrial boilers and process furnaces. Engineered for continuous duty in plant-room environments.

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Industrial Oxyhydrogen Plant — industrial oxyhydrogen generator

Industrial Oxyhydrogen Plant

70 kW · 20,000 L/h · 285.7 L/h per kW

A 70 kW containerised oxyhydrogen plant producing 20,000 L/h for large industrial boilers, kilns and furnaces. Designed for outdoor installation and multi-unit arrays.

Specification →
Sizing

Selecting by boiler duty and fuel.

Indicative selection guide — confirmed on specification
Boiler dutyRecommended frame
Up to ~4 t/h steam equivalentGlasshouse Boiler Oxyhydrogen Generator
4–8 t/h steam equivalentTwo Glasshouse Boiler frames in parallel
8–15 t/h steam equivalentProcess Boiler Oxyhydrogen Generator
15–28 t/h steam equivalentIndustrial Oxyhydrogen Plant
Above 28 t/hEngineered multi-unit array, site assessment required

Coal and biomass firing carry a higher combustion-improvement demand — allow roughly 25% additional capacity before banding.

Electrolyser Architecture

Alkaline electrolysis — and where PEM fits.

Every frame in this range is an alkaline industrial hydrogen generator: a KOH electrolyte circulating across the electrode stack, producing oxyhydrogen on demand with no storage vessel. Alkaline is the correct architecture for continuous industrial duty — stable at 24/7 load, tolerant of long service intervals, and economical at the gas volumes a boiler or kiln actually consumes.

PEM electrolysis — polymer electrolyte membrane, sometimes described as pure water electrolysis — uses a solid membrane rather than a liquid electrolyte. It packages more compactly and responds faster to intermittent duty, which is why the group's fleet and transport systems use PEM rather than alkaline. For a fixed boiler running a steady load, alkaline remains the better-matched and lower-cost choice.

Feedwater and electrolyte quality govern gas purity and generator service life in both architectures. Feedwater conductivity and KOH electrolyte specification sets out the conductivity and purity limits, and the manufacturing site evaluation process covers how water supply, electrical capacity and HAZOP are confirmed before a frame is specified.

Common Questions

Oxyhydrogen generators — answered.

What is oxyhydrogen combustion enhancement?

A generator electrolyses deionised water into oxyhydrogen on demand and injects it into the combustion air stream of an existing boiler, furnace or kiln. The gas's combustion characteristics promote a more complete burn, extracting more useful heat from the same fuel input.

Why oxyhydrogen rather than pure hydrogen?

Splitting off pure hydrogen from the electrolysis process discards the oxygen produced alongside it — for the same electricity input that makes pure hydrogen roughly a third more expensive per unit delivered than oxyhydrogen, which uses everything the electrolysis process produces.

Do I need to rebuild or replace my boiler?

No. The system retrofits to the existing combustion train via an injection lance at the burner or combustion-air stream. There is no burner replacement, no re-tubing and no control-system modification.

Is any gas stored on site?

None. Oxyhydrogen is generated on demand and consumed as it is produced — there is no storage vessel, no bottled gas and no gas inventory to certify or insure.

Which model do I need?

A single Glasshouse Boiler Oxyhydrogen Generator covers duties up to about 4 t/h steam equivalent; two in parallel cover 4–8 t/h; the Process Boiler Oxyhydrogen Generator covers 8–15 t/h; the Industrial Oxyhydrogen Plant covers 15–28 t/h. Larger duties use engineered multi-unit arrays.

Which fuels are supported?

Natural gas, biomass, coal, diesel and other industrial fuels. Solid and heavy fuels carry a higher combustion-improvement demand, so capacity is typically uplifted by around 25% before banding for coal and biomass.

How do I order a unit?

All frames on this site are specified and quoted through Request Specification. Send the duty, fuel and site details and YBG Industrial returns a sized configuration with commercial terms.

What electrical and water supply is required?

All frames run on 3-phase 380–480 V, 50/60 Hz with deionised or distilled feed water. The Glasshouse Boiler frame draws 20 kW, the Process Boiler frame 35 kW and the Industrial Oxyhydrogen Plant 70 kW.

Who installs and commissions the system?

The Glasshouse Boiler Oxyhydrogen Generator includes remote-guided commissioning for your own mechanical contractor. Mid-frame and container-scale installations are commissioned under engineer supervision, with site assessment recommended for multi-unit arrays.