HydroHub flame markHydroHub™by YBG Group InternationalIndustrial Advanced Technology Partner

Boiler retrofit

A retrofit, not a rebuild.

HydroHub™ is added beside an existing boiler. The fuel, burner, firing system and pressure parts stay as they are.

On site

What changes, and what does not.

What changes

  • A generator skid beside the boiler.
  • A gas line to the combustion air path.
  • A tie-in to the burner management and interlock system.

What does not change

  • Fuel.
  • Burner.
  • Firing system.
  • Boiler pressure parts.
HydroHub process flow: treated feedwater to alkaline electrolyser to gas conditioning to the combustion air path of the existing boiler, supervised by an interlock panel tied to the burner management system.TreatedfeedwaterAlkalineelectrolyserGasconditioningCombustionair pathExistingboileron demand · no storagescrubber · arrestors · NRVsmetered injectionfuel & burner unchangedControl & interlock paneltied to burner management · FD fan · flame · gas detection

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Lifecycle

Six stages from assessment to support.

  1. 01

    Assessment

    Paid site or enterprise assessment from operating data.
  2. 02

    Design

    Sizing, injection point, dosing and interlock specification.
  3. 03

    Integration

    Installation by the customer's local execution party, to YBG design.
  4. 04

    Commissioning

    Interlock proving and controlled start-up.
  5. 05

    Validation

    Baseline-to-result measurement on steam-to-fuel ratio.
  6. 06

    Support

    Ongoing technical support as design authority.

Assessment data

Data we need for an assessment.

  • Boiler make, type and rating
  • Fuel and gross calorific value (GCV)
  • Steam output and pressure
  • Fuel consumption
  • Load profile
  • Combustion air / FD fan data
  • Flue gas analysis
  • Electricity cost

Injection point

Engineered from your combustion data.

The injection point and dosing are engineered from the site's own combustion data during assessment, and incorrect injection points are a common cause of poor results elsewhere.

Send us your boiler data.

Assessments are paid engagements. We confirm scope and fee after reviewing your plant data.